High-performance 2000T/M Aluminum Profile Anodizing Production Line for Window
一. Product description:
1. Anodizing facilities are adopting intelligent workflow management platforms to automate production, quality assurance, and maintenance processes. This optimization improves resource allocation, streamlines decision-making, and enhances overall operational efficiency.
2. Anodizing production lines are integrating additive manufacturing to create custom spare parts on demand. This reduces inventory costs, shortens lead times, and minimizes the risk of downtime due to unavailable critical components.
3. Anodizing production lines employ adaptive control systems that monitor and adjust process parameters in real time using feedback from sensors and analytics. This maintains optimal coating quality and consistency despite changing environmental conditions or material variations.
二. Design Condition:
| 1 | Alloy | Aluminium 6061 to 6063 or others |
| 2 | Anodizing film thinkness | The desired anodizing film thickness is 10-12µm (microns) |
| 3 | Average coverage area | The average coverage area is 350m² per ton of aluminum profiles |
| 4 | Maximum aluminum profile length | 6500mm |
| 5 | Extrusion ratio | 2.5kg/m² |
| 6 | Working hour/m | 300d/m x 20h/d = 600h/m |
| 7 | Racking system | Three fixtures /rack |
| 8 | Racking operation | Manual |
| 9 | Equipment Usage Rate | 0.9 |
| 10 | Power supply | AC 3phase 380v 50hz |
| 11 | Control Power | AC220V 50Hz |
| 12 | Water supply | 2kg/cm²·G |
| 13 | Hot steam | 6kg/cm²·G |
| 14 | Compressor air | 6kg/cm²·G |
四. Treatment Process:
- Degreasing
(1) 6jig(rack)/ tank x 1 tank=6jig(rack)
(2) treatment time: 2-5min - Alkaline Etching
(1) 6jig(rack) / tank x 2 tank=12jig(rack)
(2) treatment time: 3-15min - Neutralization
(1) 6jig(rack) / tank x 1 tank=6jig(rack)
(2) treatment time: 1-5min - Anodizing
(1) 3 jig(rack)/tank x 6tanks = 18jig(rack)
(2) Current density: 130A/m²
(3) Process time: 30min
(4) Unprocess time: 10min
(5) Total time 30+10=40min
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
- Colour 1
1) Clour process: Mix Salts
2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity: 6jig(rack)/tank x 1 tank
3) Process time 10-15min
五.Process Tank
- Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
- Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
- Neutralization 【Free sulfuric acid180±20g/l】 1 Tank
- Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 6 Tanks
- Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 3 Tanks
- Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank
六. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 3 rack x 6 tank x 60min/h) ÷40min x600 hour =16200jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 16200jig(rack)x 50m² /jig =810000m²
2. Anodizing treatment weight:
Monthly output : 810000m²÷350m²/T*0.9=2082T≧2000T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =6unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =3 unit
七. Process Chat
| Discription for Un |
| 1 | De | Degreasing |
| 2 | Rs | Rinsing |
| 3 | HW Rs | Hot Water Rinsing |
| 4 | AE | Alkaline Etching |
| 5 | Ne | Neutralization |
| 6 | An | Anodizing |
| 7 | Cl | Coloring |
| 8 | Sl | Sealing |
| 9 | MU | Material Unloading |
| 10 | Pc | Packing |
Product Tags:
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